Ethical Clothing Production in Nepal

This last trip in Nepal I was able to document the many processes of the making of our organic cotton clothing, and the beautiful skilled men and women making it. While I have visited the workspace prior, I find it challenging to take great images here due to the lighting in the space (it's always too bright for my limited photography skills). This time I went armed with a local photographer who captured everything quite brilliantly.
Thanks Anuska!

SURYA ETHICAL CLOTHING FOR MEN AND WOMEN MADE IN NEPAL

Step 1: Creating the pattern

Once the samples are perfect and the design is finalised, the pattern is cut onto cardboard sheets and stored for future orders.
Each size and each individual section (arm lengths, torso area, etc) are cut on their own piece of cardboard, as when the fabric is being cut it makes it easier to use it all and avoid off-cut waste.
Pattern making is a highly skilled position; if the pattern is incorrect, none of the steps below matter very much afterward.

Step 2: Drawing the Pattern onto fabric

When an order has been placed the pattern cutter takes the cardboard pattern and aligns it onto the fabric to be used. A chalk marker is then used to outline each section and size onto the fabric.
The fabric itself is placed in thick piles - each colour to be used will be cut at the same time.

Step 3: Stitching the garment

The majority of our makers are the tailors who stitch our clothing together. This is of utmost importance to us, as when a garment is stitched correctly it lasts many, many years.
We are lucky to work with such amazing skilled men and women to create our superior quality clothing.

Step 4: Quality control

This step is performed once the stitching of the items has been completed. These lovely ladies check that the sizes are correct by measuring against the pattern, ensure all stitching is within the fabric seams, cut away any loose cotton threads and check that the fabric is blemish free.

Step 5: Tagging and bagging

This is the final step where the clothing is just about ready; tags are attached and the garments are placed in their style, size and colour group ready for packing and shipping.

Thank you for helping me capture our production processes Anuska, your images are fantabulous!

Thank you for also caring about slow fashion, and the many processes and steps involved.
We look forward to continuing to update you as we document more steps and behind-the-scenes info.

Until next time,

Mel from Surya Ethical Clothing - made in Nepal